Production Monitoring Software collects data directly from ANY production machine.
“The elimination of manual data entry and manual transposition errors improved our inventory accuracy by at least 20%. We saved 2-3 hours per day per supervisor from each shift, and 5 hours per day for data entry.”
The ProductionACE production reporting system provides several reporting options:
- A variety of standard management summary reports are provided
- Use Report Generator to “point and click” to develop your own report formats
- Export directly into Excel to generate reports like those shown in the video
- Optional large screen TV displays can be located at the machine and central locations
Reduce unproductive data collection Labor Costs
By eliminating manual data collection and transcription, the associated unproductive labor costs are immediately reduced and data accuracy is assured..
Improve Inventory and Work In Process Accuracy
By updating inventory electronically with real time production monitoring you accurately track order status, Work In Process, and can automatically update ERP/MRPII system.
Determine accurate Job Standards, improve Job Costing
It is difficult to verify Job Standards against actual activities. However with ProductionACE Manufacturing Tracking Software and MDT doing the data collection, its easy to verify actual cycle time, run time, down time, setup time and labor hour standards to develop accurate Job costs.
Custom KPI Dashboards displayed Enterprise-wide keep management informed
Real-time Data Table screen can display any of the many data elements the system collects. See machine OEE and status, Job Hours to go, current downtime reason, average cycle time or production rate, etc. Color coding immediately flags potential problems such as an OEE decline, machine slowdowns, stoppages, etc.
“Managing our operations used to be difficult. Presses supposed to be running (especially full auto) many times were not, and often went unnoticed. There is no longer unaccounted for downtime because the information is automatically printed at the end of each shift.”
Plant Manager, Korris Products, Inc.
"We realized a reduction in setup times of 40%, or 1,941 hours annually. The ROI works out to be approximately 3 months."
David Elks - General Manager, SciMed Precision, Trajan Scientific and Medical
“We saved 2-3 hours per day per supervisor from each shift, and 5 hours per day for Data Entry.”
Tom Goecke - Akro Mills
“Reduced die maintenance resets due to the PM program has saved us almost $8,000 per year.”
Dennis Herdegen - Etco Engineered Products